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Introduction to FDM 3D Printing

What is FDM 3D printing?
What is FDM 3D printing?
FDM can realise complex geometries but due to the restrictions of the process any overhanging features will require support material which needs to be removed post process.
Design of FDM 3D printing
Design of FDM 3D printing
Design guidelines applicable for FDM 3D printing processes. Design guidelines for specific processes. Design guidelines for specific parts.

Our FDM 3D Printing Service

Fused Deposition Modelling or FDM is one of the more common 3D printing technologies and also one of the most versatile. FDM builds parts by extruding plastic filament material through a nozzle and laying it down on the build chamber one layer at a time. FDM can realise complex geometries but due to the restrictions of the process any overhanging features will require support material which needs to be removed post process.

Our <span style="color:#DA251D">FDM</span>  3D Printing Service

PRODUCTION CAPACITY

Maximum build size:

750 × 750 × 750 mm

Standard lead time:

6 business days

Dimensional accuracy:

± 0.5% with a lower limit of ± 0.15 mm (± 0.006")

Layer height:

25-100 um

Advantages of FDM

Low cost per part
Large selection of materials
Less environmental pollution
Post-processing is relatively simple
Chemical resistance
Parts of warping deformation is small

Available Materials For FDM

Material
Material Reference
Colors
Specifications / Type
Generic Resin
PLA
Monochrome
750*750*750mm
Generic Resin
PLA
Dichromatic
750*750*750mm
Rigid Resin
ABS
white
1000*1000*1000mm
Toughness resin 95A
TPU
white
1000*1000*1000mm
Rigid Resin
PC
white
1000*1000*1000mm
Anti-UV
ASA
White
1000*1000*1000mm

Post Processing For FDM

Deburr
Deburr
Polish
Polish
Painting
Painting
Design Guidelines For FDM
TIPS & TRICKS
Reduce weight to save costs
Add escape holes for resin in closed sections
Fillet walls and pins for extra strength
TOLERANCES
± 0.3 mm is standard.
OVERHANGS
Not a problem for FDM due to the supports. Unsupported overhangs will warp.
OVERHANGS
WALLS
FDM can manage very thin walls but HLH do not recommend anything under 0.8 – 1mm.
WALLS
HOLES & SLOTS
We recommend a minimum of 0.5mm but the larger the better especially as wall thickness or depth increases.
HOLES & SLOTS
TEXT & ENGRAVED DETAILS
Are at risk of closing up if not designed with 0.5mm > minimum height.
TEXT & ENGRAVED DETAILS
MATING PARTS
Minimum 0.5mm gap between axel and bore or other moving parts.
MATING PARTS